Automatic Welding Machines

The benefits of using an automatic welding machine

There are various notable benefits gained from using an automatic welder machine. These are:

• Improved weld quality: With welding automation, you get superior welds compared to its manual counterpart. Along with being cleaner in general, automated welds are also more uniform.
• Higher volume: There’s no fatigue involved. No stopping is necessary. All of this ensures an automatic welder can produce a much higher output overall. This saves time and resources.
• Lower human labor costs: An automatic welder helps you to reduce your expenditure on employees. You don’t have to hire a specialist welder or bring in as many people to work on your projects.
• Enhanced safety: Due to the fact an automatic welder doesn’t require manual operation, this lowers the possibility of anyone suffering from an injury.
• Less scrap waste: As welds are completed with optimum efficiency, this ensures there is less scrap waste overall. This allows your business to save money on plastic materials.
• Reduction in human error: Human error is only natural with manual welding. With an automatic machine, the element of human error is effectively removed from the equation. All the user has to do is set the welder up and switch the machine on, which minimizes possible mistakes.

A business is able to save significant time and money when using automatic welders. While there are certain situations where handheld welding is more appropriate – think when tasks are unique or complicated – automatic welding is a great choice for many applications. This is the case when high-quality welds are critical, if identical parts need to be created, and if high-volume work must be done within a restricted timeframe.

Commonly Asked Questions for Automatic Welding

What are automatic welding machines used for?

An automatic welding machine is used for many different purposes. When it comes to plastic welding, this type of machine can be used for the likes of packaging, sealing rooftops, and creating car parts. This is why robotic welding systems are used across many different industries. By giving it pre-set parameters, the machine completes the automated welding process without any further input – and that helps improve efficiency, accuracy, and quality.

How to use an automatic welding machine?

The good news about an automatic welder is that it doesn’t require much effort to use. In fact, you don’t even have to be a professional welder to use this system. It is all down to how the machine is prepared. This includes selecting the right welding head and setting the necessary parameters. Then it’s just a case of switching the machine ‘On’ and letting it do the job.

Depending on the nature of the welding work, it can be recommended to oversee what is being done. For instance, if it is a rooftop overlap seam welder, you will want to pay attention and ensure the machine is going along as expected. On the other hand, welding lathes, which are great for batch production, won’t require such an observant eye.

What type of plastic cannot be welded?

It is not possible to weld thermoset plastics. These plastics, which include polyimides, phenolics, and epoxies, are formed through a permanent chemical reaction. As a result, they cannot go back to a liquid state, which is necessary to complete the welding process. If you’re searching for a plastic type that is suitable, almost all thermoplastics can be welded.

What is automatic welding?

Put simply, automatic welding takes the manual process of welding and builds that process into an automated, machine-run system. The human touch in the automated welding process is just flicking the switch to get started. These are purpose-built, so there is minimal oversight once they are started. By freeing up workers to perform more dexterous tasks, automatic welding machines are favorites of businesses looking to cut costs and maximize efficiency in modern construction.

What are the benefits of automatic welding machines?

There are numerous automatic welding benefits ranging from increased quality, to productivity, to profitability. Some specific benefits of automatic welding include:

• A cleaner, more uniform weld
• A higher volume of weld output
• Decreased human labor costs
• Decreased scrap metal waste
• Decreased human error in the welding process

In all of these cases, your overhead costs are reduced, and the time it takes to achieve the right kind of weld also comes down, which is perfect for business-minded, time-sensitive sites. In some specific cases where the weld is particularly complicated or unique, it may still be best to go with the tried-and-tested hand of a manual worker. However, there are many applications that will benefit from automatic welding, such as if the quality of the weld is critical, if identical parts are made by repetitive welds, or if the parts have gained an increase in value prior to the welding.

What type of automatic welding is there?

In the modern construction industry, there are three main types of automatic welding.

1. Semi-automatic welding. This automatic welding type still requires manual labor, and the worker still has to work the welding machine in manual circumstances. The difference is that the machine automatically controls the variables of the welder in order to optimize performance.
2. Automatic welders. These auto welders are those that require little-to-no intervention from the human worker once the machine is activated. A worker will still monitor the machine for errors or faults, but generally, the pre-programmed tool working on its automatic weld won’t need human interaction.
3. Robotic welders. These almost autonomous welders have taken automation to the next level by mounting a machine on a robotic arm that controls the direction and pace of the weld and uses programs to understand both simple and complex welding jobs.

What industries can benefit from automatic welding?

The industries that can benefit from automatic welding technology include manufacturers of goods and construction companies. It’s in these two sectors that welding generally takes place. With most automatic welders built to be static – and difficult to take from job to job – the companies most likely to see a return on their automatic welding investment are those that perform their welding in a factory or warehouse.

Welding takes a lot of skill to do safely and correctly, but thanks to advancements in technology, welding has transitioned into automation. And now with automation becoming more recognized for its benefits, manufacturers and the construction industry have begun implementing automatic welding into their processes. If your business is seeking improved quality and lower costs, consider adding automatic welding. You may find that combining human and machine capabilities as the most efficient and cost-effective benefit for your company.